Comprehensive DGA System

DGA-900 — Laser Photoacoustic Spectroscopy Multi-Gas DGA Monitor

Laboratory-grade dissolved gas analysis in real time. 9 fault gases + moisture via patented Laser Photoacoustic Spectroscopy (LPAS). Deployed in China’s largest 1000 kV UHV substations and ±800 kV HVDC converter stations. The definitive online DGA solution for the world’s most critical power transformers.

9 Gases
+ Moisture
<0.1 ppm
C₂H₂ Detection
72-Hour
Early Warning
3-Year
Warranty

🔬

Laser Photoacoustic Spectroscopy (LPAS)
15 fm spectral line width · Zero cross-interference · IEC 61850

Product Overview

The DGA-900 is a cutting-edge online Dissolved Gas Analysis (DGA) monitoring system powered by Laser Photoacoustic Spectroscopy (LPAS) — a technology that delivers the multi-gas analytical depth of laboratory gas chromatography with the real-time continuous monitoring of an online system. It detects and quantifies 9 fault gases plus moisture in transformer oil, providing the most complete picture of transformer health available in a single online instrument.

At the heart of the DGA-900 is a semiconductor laser with a spectral line width of just 15 femtometers (0.000015 nm). This ultra-narrow line width can be precisely aligned with the characteristic absorption spectral line of each target gas, achieving virtually zero cross-interference — a fundamental advantage over conventional broadband IR photoacoustic spectroscopy where optical filters cannot fully separate overlapping absorption bands.

The system employs a patented vacuum-assisted membrane extraction technology that efficiently extracts dissolved gases from transformer oil without oil consumption. The extracted gases enter a miniature photoacoustic cell (1 mL volume, patented design) where the modulated laser beam excites each gas species at its specific absorption wavelength. The resulting acoustic pressure waves — proportional to gas concentration — are detected by a high-sensitivity microphone.

The DGA-900 complies with IEEE C57.104 and IEC 60599 standards. Its embedded diagnostic engine runs Duval Triangle, Rogers Ratio, and Doernenburg Method analyses onboard, providing 72-hour early warning for incipient faults — enabling planned maintenance interventions before failures occur.

Key Specifications at a Glance

Technology Laser Photoacoustic Spectroscopy (LPAS)
Gas Detection 9 gases + moisture
H₂ Range 2 – 5,000 ppm (custom)
C₂H₂ Detection Limit 0.1 ppm
Communication IEC 61850, MODBUS RTU/TCP, IEC 104, DNP3.0
Diagnostics Duval Triangle, Rogers Ratio, Doernenburg
Oil Consumption Zero (patented vacuum extraction)
Enclosure IP55, 630×660×870 mm
Weight <150 kg
Warranty 3 Years (or 2,000 cycles)

LPAS Technology — Why Laser?

The DGA-900’s laser photoacoustic spectroscopy represents a fundamental advance over conventional broadband IR-based PAS systems. The difference is in the light source.

L-PAS: 15 fm Line Width

The semiconductor laser source has a spectral line width of 15 femtometers (0.000015 nm) — narrower than the absorption spectral lines of individual gas molecules. This means the laser can be precisely tuned to the exact absorption wavelength of each target gas without exciting neighboring gas species. The result: virtually zero cross-interference between gases, even for closely spaced absorption bands like C₂H₄ and C₂H₆.

Classic-PAS: Broadband Limitation

Conventional broadband IR-PAS uses a wide-spectrum infrared source with optical filters to select wavelength bands. Even the best optical filters have bandwidths of tens of nanometers — thousands of times wider than gas absorption lines. This causes inherent cross-interference between gases with overlapping absorption spectra, reducing accuracy and requiring complex compensation algorithms that drift over time.

The LPAS Advantage: 5 Key Benefits

1. Zero Cross-Interference — Laser precisely matches single gas absorption lines. No optical filter drift. No compensation needed.
2. Higher Sensitivity — Concentrated light energy at the target wavelength → stronger photoacoustic signal → lower detection limits (0.1 ppm for C₂H₂).
3. Superior Long-Term Stability — No optical filter degradation. Laser wavelength is inherently stable. Factory calibration holds for years.
4. Wider Dynamic Range — From trace (0.1 ppm) to fault-level concentrations (up to 200,000 ppm for N₂). Single instrument covers all DGA scenarios.
5. No Consumables — No carrier gas, no columns, no flame ionization detector. The laser source has a rated lifetime exceeding 10 years of continuous operation.

Gas Detection Specifications

The DGA-900 detects and quantifies all key fault gases identified in IEC 60599 and IEEE C57.104, plus oxygen and nitrogen for complete oil condition assessment. Custom ranges available per customer requirements.

Gas Minimum Detection Maximum Range Accuracy Repeatability Fault Indication
H₂ — Hydrogen 2 ppm 5,000 ppm (custom) ±8% <3% Partial discharge, arcing, thermal faults
O₂ — Oxygen 200 ppm 100,000 ppm (custom) ±3% <3% Seal integrity, oil oxidation
CO — Carbon Monoxide 20 ppm 10,000 ppm ±5% <3% Paper/cellulose thermal degradation
CO₂ — Carbon Dioxide 20 ppm 10,000 ppm ±5% <3% Paper/cellulose thermal degradation
CH₄ — Methane 0.5 ppm 10,000 ppm ±8% <3% Oil thermal fault (low-temp hot spot)
C₂H₂ — Acetylene 0.1 ppm 10,000 ppm ±5% <3% Arcing (key gas — most critical indicator)
C₂H₄ — Ethylene 0.5 ppm 10,000 ppm ±8% <3% Oil thermal fault (high-temp hot spot)
C₂H₆ — Ethane 0.5 ppm 10,000 ppm ±8% <3% Oil thermal fault (medium-temp)
N₂ — Nitrogen 1,000 ppm 200,000 ppm ±3% <3% Inert gas blanket integrity
H₂O — Moisture 0–100% AW / 0–100 ppm ±3% <3% Seal integrity, oil quality

Three Configuration Modes

The DGA-900 is available in three configurations tailored to different deployment scenarios and integration requirements. From OEM module supply to fully integrated turnkey systems.

Module Only

OEM Supply / module

For system integrators and monitoring platform manufacturers. You provide the enclosure and assembly — we provide the LPAS core.

  • LPAS degassing module (patented vacuum-assisted)
  • Full 9-gas + moisture detection module
  • Photoacoustic cell (1 mL, patented)
  • Semiconductor laser source (patented)
  • Communication module (IEC 61850 / MODBUS / IEC 104 / DNP3.0)
  • PC debugging software + control room client software
  • Enclosure drawings + assembly guidelines (free)
  • Factory test report for each module
  • OEM/ODM branding — no Haomai logo

Request OEM Quote →

Premium System

Extended Features / system

For the most critical assets — UHV substations, nuclear power plants, and HVDC converter stations — with extended warranty and premium support.

  • Everything in Standard System, plus:
  • Automatic cloud synchronization option
  • Extended warranty (3+ years, up to 2,000 cycles)
  • Priority on-site service (USD 80/person/day)
  • Custom gas range calibration
  • Dual redundant communication paths
  • Enhanced cybersecurity package
  • Dedicated technical account manager
  • Quarterly health check reports
  • Free software updates for life

Request Premium Quote →

Software Suite & Diagnostics

The DGA-900 includes a comprehensive PC software package for configuration, monitoring, and diagnostic analysis — all running on standard Windows workstations in the control room.

📊

Individual Gas Parameterization

Custom alarm thresholds, measurement ranges, and sampling intervals for each gas species. Configure H₂, CH₄, C₂H₄, C₂H₂, C₂H₆, CO, CO₂, O₂, N₂, and H₂O independently.

📈

Embedded Fault Analysis Engines

Duval Triangle 1 (IEC 60599), Rogers Ratio 3D visualization, and Doernenburg Method — all running onboard. Dynamic gas ratio trend plotting with configurable time windows.

💾

Enterprise Data Management

Unlimited historical data storage with automatic cloud sync option. Export to Microsoft Excel (formatted templates), CSV for SCADA, clipboard copy/paste, and printer-ready PDF reports.

4-Tier Alarm System

Attention (50% threshold) → Warning (80%) → Critical (100%) → Emergency (120%). Each tier configurable per gas with independent notification actions — email, SMS, relay, SCADA alarm.

🔄

Bidirectional Communication

Local and remote operation via IEC 61850 MMS/GOOSE, MODBUS RTU/TCP, IEC 60870-5-104 (IEC104), DNP3.0, and RS-485 (up to 1 Mbps, 32-node daisy chain).

📅

Automated Scheduled Logging

Configure automated measurement schedules — from continuous sub-minute sampling during fault conditions to hourly logging during steady-state operation. All data timestamped and stored.

Full Technical Specifications

Measurement System

Technology Laser Photoacoustic Spectroscopy (LPAS)
Laser Line Width 15 fm (0.000015 nm)
Degassing Patented vacuum-assisted membrane (zero oil consumption)
Photoacoustic Cell 1 mL volume (patented)
Gases Detected H₂, O₂, CO, CO₂, CH₄, C₂H₂, C₂H₄, C₂H₆, N₂, H₂O
Measurement Accuracy Min detection limit or ±20% (whichever is greater)
Sampling Interval Configurable, 1 min minimum
Oil Temperature Range 10 to 100°C

System & Environmental

Power Supply AC 210–240V, 50/60 Hz, 2 kW
Ambient Temperature -40 to 55°C (-10 to 55°C when starting)
Humidity 10–95% RH, non-condensing
Enclosure Rating IP55
Dimensions 630 (W) × 660 (D) × 870 (H) mm
Weight <150 kg
Communication IEC 61850, MODBUS RTU/TCP, IEC 104, DNP3.0, RS-485/232
Warranty 3 years or 2,000 cycles (whichever first)

Proven at the Highest Levels

The DGA-900 (PASL-3000) is deployed across China’s most critical power infrastructure — from 1000 kV UHV AC substations to ±800 kV HVDC converter stations, nuclear power plants, and major hydropower facilities.

☢️
Nuclear Power

Dalian Hongyanhe Nuclear Power Plant — continuous DGA for critical GSU and station service transformers.

1000 kV UHV AC

Jiangxi Ganjiang, Shanxi Beiyue, Shandong Gaoxiang, Shanxi Changzhi, Jingmen — China’s UHV backbone.

🔌
±800 kV HVDC

Wuhan Converter Station, Ningxia Lingzhou, Gansu Qilian, Gusu, Hubei Daye — converter transformer monitoring.

💧
Hydropower Plants

Jiangxi Wan’an, Hunan Dongjiang — GSU transformer monitoring at major hydroelectric stations.

🏗️
750 kV Substations

Gansu Jiuquan Shazhou, Gansu Dingxi Lanlin, Gansu Hexi — Northwest China grid backbone.

🏙️
500 kV Regional Grid

Huizhou Goose City, Hubei Mulan, Liaoning Dandong — regional transmission hub substations.

DGA-900 vs Hydrogen Sensors — Complementary Solutions

When to Choose Hydrogen Sensors

The PAS DGA hydrogen sensor series (DGA-200/300/500) is ideal for fleet-wide deployment — distribution transformers, industrial plants, and any application where hydrogen trending alone provides sufficient early warning. Lower acquisition cost, zero maintenance, valve-mount installation in under an hour. Hydrogen is the universal fault indicator — it’s generated in every transformer fault type. For the majority of transformers, hydrogen monitoring provides the highest diagnostic value per dollar.

When to Choose DGA-900

The DGA-900 is the choice for critical assets where comprehensive diagnostics are mandatory — transmission-class transformers (≥220 kV), GSU transformers at power plants, HVDC converter transformers, and nuclear facility transformers. When you need full gas speciation for precise fault type identification (thermal vs. electrical, oil vs. paper involvement), or when regulatory/compliance requirements mandate multi-gas DGA, the DGA-900 delivers laboratory-grade analysis in real time.

Interested in the DGA-900 Multi-Gas Monitor?

Request pricing, availability, or technical specifications. Our team responds within 1 business day.

General Contact Form